High Performance New Servopack YASKAWA SGD7S-2R8A10A Reliable for Industrial Application

The YASKAWA SGD7S-2R8A10A Servopack is a single-axis Sigma-7 series AC servo drive designed for applications that demand fast response, repeatable positioning, and compact installation. It is intended to work with Sigma-7 servo motors in the lower power range, making it an excellent choice for light-to-medium duty axes in packaging, assembly, electronics, and general machinery.

Compared with earlier generations of Yaskawa drives, the SGD7S-2R8A10A emphasizes higher control bandwidth, better mechanical resonance suppression, and simplified setup. This combination allows machine builders to reduce cycle time, increase machine accuracy, and shorten commissioning time, all while staying within a small control cabinet footprint.

Where tight motion tolerance, short tact times, and long-term reliability are required, this Servopack provides a robust foundation for a high-performance axis.

2. Key Specifications Snapshot

The table below summarizes typical characteristics and functional positioning of the YASKAWA SGD7S-2R8A10A in an industrial control system. Exact numerical ratings (voltage, current, motor capacity) must always be confirmed from the official Sigma-7 documentation and the matched motor datasheet.

3. Functional Highlights

The SGD7S-2R8A10A brings together several important capabilities that make it attractive for high-end motion systems:

1. High dynamic response
   The control algorithms inside the Sigma-7 platform enable high loop bandwidth. This allows the axis to follow command changes quickly and resist disturbances from load variation or external forces. In real machines this translates into:

   • Shorter move and settle times

   • Higher throughput for repetitive pick-and-place or indexing operations

   • More accurate contouring in coordinated multi-axis applications

2. High-resolution feedback integration
   When paired with a Sigma-7 servo motor, the Servopack utilizes a very fine-resolution encoder. Benefits include:

   • Smooth, ripple-free motion even at very low speeds

   • Excellent repeatability for micro-positioning tasks

   • Stable speed regulation over a wide operating range

3. Resonance and vibration control
   The drive is equipped with vibration suppression and resonance compensation tools. These are especially valuable in:

   • Lightweight or flexible mechanical structures

   • Long arms, slender shafts, or belt-driven axes

   • Applications where residual vibration previously limited speed

4. Auto-tuning and easy commissioning
   Built-in auto-tuning functions help determine optimal gain values based on the actual load. This reduces the need for manual parameter trial-and-error and makes it easier for non-specialists to obtain stable, responsive motion.

4. Control and Communication Capabilities

The “10A” suffix indicates that the SGD7S-2R8A10A Servopack is configured with a specific communication/control interface variant within the Sigma-7 family. While the exact fieldbus or network type must be confirmed from the official catalog, this variant is typically intended for tight integration with advanced motion controllers and PLCs.

This combination of real-time communication and rich diagnostics makes the SGD7S-2R8A10A well suited for modern, network-centric automation architectures.

5. Mechanical Design and Installation

The YASKAWA SGD7S-2R8A10A Servopack follows the familiar book-style format of Sigma-7 drives, optimized for tight control cabinets:

The compact structure allows multiple Servopacks to be arranged closely together, which is especially useful in machines with many small axes, such as packaging lines, electronic assembly machines, or compact material handling systems.

6. Application Scenarios

The SGD7S-2R8A10A is not a “big power” drive; it is optimized for smaller servo axes that still need premium motion performance. Typical uses include:

• Electronics and assembly equipment

  • Pick-and-place heads

  • Fine pitch component positioning

  • Small XY stages and alignment axes

• Packaging and labeling machinery

  • Film feeding and sealing axes

  • Small conveyor sections with precise indexing

  • Label dispensing and registration corrections

• Light mechanical systems

  • Compact manipulators and gantries

  • Test benches for sensors or small parts

  • Fine positioning mechanisms in inspection machines

• General automation

  • Actuators for positioning stops, pushers, and feeders

  • Motion axes in laboratory or process equipment

  • Any application where space is limited but precision is critical

In these scenarios, users gain the advantage of high-end servo performance without moving to a physically larger drive.

7. Benefits for Machine Builders and End Users

From both the machine builder’s and the end user’s perspective, the YASKAWA SGD7S-2R8A10A offers several tangible advantages:

1. Higher productivity
   Faster motion combined with accurate stopping positions enables shorter cycle times and greater output per hour, particularly in multi-axis systems.

2. Consistent product quality
   Smooth, repeatable movement reduces variations in cutting, forming, dispensing, or placement. This results in more stable product dimensions and better process capability indices.

3. Simplified design and commissioning

   • Auto-tuning and clear parameter structures reduce engineering effort.

   • Reusing tuned settings across similar machines becomes easier.

   • Network integration through the selected communications interface facilitates centralized control strategies.

4. Lower long-term cost of ownership

   • Stable servo control reduces mechanical stress on belts, couplings, and gearboxes.

   • Reliability of Yaskawa servo products is well established in the automation industry, helping to reduce unplanned downtime.

   • Built-in alarms and monitoring help maintenance teams diagnose issues before they become critical failures.

5. Scalability in multi-axis systems
   Because of its slim format and network-oriented interface, the SGD7S-2R8A10A scales smoothly from a single axis to dozens of axes sharing the same control platform, which is very attractive for OEMs building entire machine families.

8. Engineering Considerations

To fully exploit the capabilities of the SGD7S-2R8A10A Servopack, a few key engineering points must be respected:

Attending to these design points ensures that the drive operates within its intended envelope and delivers stable, long-term performance.

9. Conclusion

The YASKAWA SGD7S-2R8A10A Servopack is a compact yet highly capable Sigma-7 AC servo drive tailored for low-capacity axes that still demand top-level precision and speed. By combining:

• High dynamic response

• High-resolution encoder support

• Advanced tuning and vibration suppression

• Network-oriented “10A” interface for modern controllers

• Slim book-type mechanical design

it gives machine builders a powerful axis solution for advanced automation projects.

When correctly paired with Sigma-7 motors and integrated into a well-designed machine, the SGD7S-2R8A10A helps increase productivity, improve product consistency, and reduce maintenance effort, making it a strong candidate for the next generation of high-performance industrial equipment.