Stable Performance New Pneumatic Cylinder FESTO 536380 ADN-100-50-A-P-A Designed For Industrial Linear Motion

The FESTO ADN-100-50-A-P-A, Order Number 536380, is a compact double-acting pneumatic cylinder designed for industrial linear motion where installation space is limited but force output still needs to remain substantial. This model belongs to FESTO’s ADN series of compact cylinders and conforms to ISO 21287, which positions it as a standardized actuator suitable for machine builders, maintenance teams, and automation integrators who require predictable dimensions and reliable pneumatic performance. The cylinder is configured with a 100 mm piston diameter and a 50 mm stroke, making it a practical choice for short-to-medium travel movement in demanding automation applications.

Unlike very small compact cylinders intended only for light pushing or positioning work, the ADN-100-50-A-P-A sits in a heavier performance class. FESTO specifies a theoretical advance force of 4712 N at 6 bar and a theoretical return force of 4524 N at 6 bar, which makes this actuator suitable for applications where controlled force, structural compactness, and repeatability are all required at the same time. It is also a double-acting design, which means both extension and retraction are pneumatically driven rather than relying on spring return, an arrangement that usually improves control consistency in repetitive industrial cycles.

Product Identity and Basic Configuration

From a product identification standpoint, this model is clearly defined by both its order number and its configuration code. Order Number 536380 corresponds to Model ADN-100-50-A-P-A in FESTO’s official product page, current datasheet, and ADN catalog documentation. The coding indicates a compact cylinder with a male-thread piston rod end, elastic cushioning at both ends, and position detection via proximity switch. This is important because the code is not only a label; it directly describes the mechanical and functional configuration that the user is buying.

The official datasheet lists the piston rod thread as M16x1.5, the pneumatic connection as G1/8, and the mounting position as optional. FESTO also states that the cylinder can be mounted with through-hole, via female thread, or with accessories, which gives engineers useful flexibility during machine design. In practical terms, this makes the ADN-100-50-A-P-A easier to integrate into different fixture layouts, transfer mechanisms, pressing units, and compact automation modules without redesigning the actuator interface for every application.

Key Technical Specifications

The specification table above is taken from FESTO’s official datasheet for order number 536380 and supported by the current ADN family documentation.

Design Features and Engineering Value

One of the most important characteristics of the ADN series is its compact architecture. FESTO describes the ADN/AEN family as compact cylinders that comply with or are based on ISO 21287, with a compact design, integrated cushioning, contactless position sensing capability, and a wide range of variants available through a modular product system. For the ADN-100-50-A-P-A, that means the user gets a relatively short and dense actuator body without losing the functional benefits expected in industrial pneumatic automation.

The built-in elastic cushioning rings or plates at both ends are significant for everyday machine use. FESTO explains that the “P” cushioning concept in the ADN family is intended for integrated end-position cushioning without adjustment, helping absorb residual energy while keeping the actuator easy to use. In practical terms, this makes the ADN-100-50-A-P-A especially suitable for applications involving small to moderate loads and lower speeds, where simple and maintenance-friendly cushioning is preferred over more elaborate self-adjusting pneumatic cushioning.

Another advantage is position detection via proximity switch. FESTO notes that the ADN family supports contactless position sensing and provides sensor-slot-oriented design features within the family concept. For machine builders, that means the cylinder can be incorporated into PLC-based motion sequences, interlocks, and cycle confirmation logic more easily than an unsensed actuator. This is often critical in packaging lines, assembly fixtures, transfer units, and semi-automatic workstations where position confirmation improves repeatability and fault diagnosis.

Operational Performance

With a 100 mm bore and 50 mm stroke, this cylinder occupies a useful middle ground between small compact cylinders and larger ISO 15552 profile cylinders. The official force figures of 4712 N advancing and 4524 N retracting at 6 bar indicate that the ADN-100-50-A-P-A is capable of delivering substantial force in a compact envelope. This makes it attractive for pushing, clamping assistance, separating parts, stopping workpiece carriers, or moving mechanical elements over a short but meaningful travel distance. Those application examples are engineering inferences from the published force, bore, and stroke values rather than direct marketing claims from FESTO.

The 50 mm stroke is long enough for many real machine actions while remaining short enough to preserve the compact-cylinder advantage. In industrial design, that is often a useful balance. A very short stroke may only be suitable for triggering or minor pressing tasks, while a longer stroke usually increases the overall actuator size. Here, the 50 mm travel allows the cylinder to perform controlled process motion without forcing the designer into a much larger standards-based cylinder platform. This is one reason the ADN series is often attractive in space-constrained OEM equipment.

The operating pressure range of 0.06 MPa to 1 MPa and the specified compressed-air quality of ISO 8573-1:2010 [7:4:4] show that the cylinder is intended for normal industrial pneumatic systems rather than for unusually high-pressure or specialized media conditions. FESTO also notes that lubricated operation is possible, but if lubrication is used, it must then be maintained. That is a standard pneumatic system discipline point, yet it matters in practice because mixed lubrication policies can shorten seal life or affect performance consistency over time.

Materials, Durability, and Weight

The official datasheet gives a clear material breakdown for this model. FESTO specifies a coated die-cast aluminium cover, a smooth-anodised wrought aluminium alloy cylinder barrel, a high-alloy steel piston rod, and TPE-U (PUR) seals. It also states that the product is RoHS-compliant and assigned CRC 2 for corrosion resistance, indicating suitability for ordinary industrial environments with moderate corrosion stress. These details are useful because they show that the cylinder is built from mainstream industrial materials rather than from lightweight consumer-grade substitutes.

A particularly important point for your requirement is weight. FESTO’s official datasheet lists the product weight as 2235 g, or 2.235 kg, and the moving mass as 721 g. This is not an estimated figure; it is a direct official value for order number 536380. For users involved in equipment design, exact product weight affects bracket design, moving-axis load calculations, and overall machine mass. For distributors and export sellers, it also supports more accurate freight estimation and packing documentation.

Typical Application Contexts

These application scenarios are based on the model’s official bore, stroke, force, sensing, mounting, and cushioning data. They should be understood as grounded engineering use cases derived from the specifications rather than as exclusive manufacturer-promoted application categories.

Purchasing and Selection Perspective

For buyers, the ADN-100-50-A-P-A is attractive because it combines clear standardization with meaningful force output. The order number is fixed, the configuration code is explicit, and the technical values are well documented. That usually reduces ambiguity in procurement, especially when compared with generic compact cylinders that lack formal standard alignment or published detailed data. The fact that FESTO still provides an active product page and current datasheet for order number 536380 also makes the product easier to reference in quotations, spare-parts lists, and technical documentation.

From a practical engineering standpoint, this model is best chosen when the user needs substantial output force from a compact actuator, but does not need the larger form factor of a full standards-based ISO 15552 cylinder. It is also a sensible choice when sensing capability, moderate corrosion resistance, and easy mounting options matter. For users who prioritize compactness without wanting to move too far down into low-force cylinders, the ADN-100-50-A-P-A occupies a very usable segment of the FESTO pneumatic range. This is an inference based on the official series documentation and the technical data for this exact model.

Conclusion

The FESTO ADN-100-50-A-P-A, Order Number 536380, is a compact double-acting pneumatic cylinder built for industrial linear motion where space efficiency and high force output must coexist. Its official specification includes a 100 mm piston diameter, 50 mm stroke, M16x1.5 male-thread piston rod, elastic cushioning at both ends, proximity-switch position detection, operating pressure from 0.06 MPa to 1 MPa, and an official product weight of 2235 g. With force levels above 4.5 kN at 6 bar, it is well suited to short-stroke industrial duties that require strength, repeatability, and straightforward integration.

In commercial and technical terms, this is a practical FESTO cylinder for users who want a serious compact actuator rather than a light-duty pneumatic component. Its standardized design, published performance data, and clearly defined order number make it suitable for OEM equipment, replacement demand, and industrial stock planning alike.